This article will show you how to expand electrical-insulating heat shrink tubing by stretching it.[1]

Steps

  1. 1
    Select the right tool for the size of the heat shrink tubing you want to expand.

    Most smaller tubing is easy to stretch with needle-nose pliers. If possible, find a pair with extended ends to accommodate longer sections of tubing.[2]
  2. 2
  3. 3
    Insert the tweezers or pliers into the tubing as far as possible. Make sure the tool used is completely closed.
  4. 4
    Pull the pliers apart slowly to open up the ends. If using tweezers, use a jeweler's screwdriver to help pry the tweezers apart.
  5. 5
    Stretch the tubing only a little at a time to avoid tearing or puncturing it.
  6. 6
    Close the tweezers or pliers and rotate the tubing slightly.
  7. 7
    Repeat steps 2 through 5 until you have rotated the tubing enough to return to your starting point.[3]
  8. 8
    Flip the tubing to so that the other end of it fits over the tweezers or pliers, and repeat the above steps.
  9. 9
    The tubing is now ready for use.

Warnings

  • Be gentle with delicate tweezers. Using any metal object to pry them apart, as in the illustrations above, can damage them.
  • Be careful when cutting off sections of the sleeving. If the cut is uneven or jagged, that will make the tubing more susceptible to tearing when stretched.
  • Expanding any tubing beyond its original size changes its thickness and may affects its dielectric withstanding voltage. If your project or application of expanded tubing is already within close tolerances, test an expanded section of tubing first, in a safe, controlled environment.

About This Article

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Co-authors: 17
Updated: August 28, 2020
Views: 107,958